Advanced In-House Production Lines
Our Belagavi works integrate end-to-end heavy engineering bays, from automated steel coil shearing and deep drawing to automatic SAW welding and porous mass baking.
Automated Deep Drawing & Blanking Presses
High-tonnage hydraulic drawing presses form JSW prime steel sheets (IS 6240 / IS 15914) into precision cylinder cups with consistent wall thickness profiles (4.0mm to 5.6mm).
Automated SAW / MIG Welding & Stress Relieving Furnaces
Circumferential seams are welded using zero-porosity Submerged Arc Welding (SAW), followed by complete thermal stress relieving in computerized normalizing batch furnaces.
Monolithic Porous Mass Baking & Zinc Metallizing
Houses proprietary baking ovens for monolithic calcium silicate porous mass (90–92% porosity) and automated grit blasting with thermal zinc metallizing.
Belagavi Testing Rigs & Freight Connectivity
Situated in Machhe, Belagavi, our works combine 100% hydrostatic testing stations with direct highway access for domestic and export freight.
Hydrostatic Expansion & Leak Test Stations
Equipped with automated water-jacket volumetric expansion test rigs rating up to 250 kgf/cm² (DA IS 7312) and 70 kgf/cm² (HT RG IS 3196 Part 2), alongside 100% bubble leakage testing.
Machhe Industrial Estate Location & Export Access
Located at Plot Nos. 138-B, 140 to 143, Jamboti Road, Machhe, Belagavi 590014, Karnataka, providing rapid freight access to JSW steel mills, major ports, and nationwide gas distribution hubs.
Prime JSW Steel Coil Yard & Slitting Line Infrastructure
The Belagavi manufacturing works house dedicated steel storage and precision coil slitting bays to ensure unbroken raw material supply for high-volume B2B orders.
JSW Prime Coil Inventory Yard
Direct procurement of hot-rolled deep-drawing steel coils from JSW Steel under IS 6240 and IS 15914 specifications. Covered indoor storage bays protect steel coils from atmospheric corrosion and environmental degradation prior to shearing.
Exclusive JSW Steel InventoryHeavy-Duty De-Coiling & Shearing Lines
Heavy-duty de-coilers and uncoiling levellers feed steel coils into automatic shearing machinery. Precision blanking cuts exact circular steel discs for two-piece and three-piece hydraulic deep drawing lines with minimal material scrap.
Precision Shearing & BlankingIn-House Porous Mass Mixing & High-Temperature Baking Ovens
Dissolved Acetylene cylinder production requires specialized mass integration infrastructure. Our Belagavi plant houses dedicated chemical mixing stations and computerized autoclave baking ovens.
Calcium silicate raw materials, silica, lime, and asbestos-free reinforcing fibers are processed into a uniform slurry, injected under pressure, and thermal-cured to achieve 90%–92% porosity and ≥22 kgf/cm² crushing strength.
Porous Mass Oven Specifications
- Thermal Baking Control: High-capacity ovens maintain multi-stage temperature baking cycles to cure calcium silicate monoliths.
- Acetone Solvent Saturation: Precision vacuum and filling stations charge pure Acetone (CH3COCH3) solvent into cured porous masses.
- 11% Safety Clearance: Oven baking profiles preserve a certified 11% safety space above the porous mass.
- IS 7312 Compliance: Every baked mass lot is sampled and tested for porosity and minimum 22 kgf/cm² crushing strength.
Valve Fitment, Stenciling & Warehouse Staging Infrastructure
Completed cylinder shells transition through automated torque valving, stenciling, tare weighing, and warehouse staging bays before final transport.
Automatic Valve Torque Assembly
Pneumatic torque-controlled valving machines fit IS 3224 forged brass valves and 100°C fusible safety plugs into cylinder neck rings.
Digital Tare Weighing & Stenciling
Calibrated digital load cells record precise tare weight, water capacity, test pressure, and BIS certification marks stenciled directly on each shell.
Covered Batch Staging & Loading
Inspected cylinder batches are staged in covered warehouse bays equipped with overhead cranes for safe, high-volume truck loading and dispatch.
Facility Specifications & Details
Factual information regarding plant capacity, installed machinery, and quality testing protocols in Belagavi.
What is the annual production capacity and footprint of the Belagavi plant?
What is the annual production capacity and footprint of the Belagavi plant?
The BTPS manufacturing facility at Plot Nos. 138-B, 140 to 143, Machhe Industrial Estate, Belagavi 590014, Karnataka operates with a total annual capacity of 1,000,000 industrial gas cylinders across Dissolved Acetylene (IS 7312) and Refrigerant Gas (IS 3196 Part 2) lines.
What automated machinery is installed at the Machhe Industrial Estate facility?
What automated machinery is installed at the Machhe Industrial Estate facility?
Our plant houses high-tonnage hydraulic deep drawing presses, automated Submerged Arc Welding (SAW) stations, computerized thermal normalizing stress relieving furnaces, proprietary monolithic porous mass baking ovens, and automated grit-blasting zinc metallizing lines.
How does BTPS perform 100% quality testing within the Belagavi infrastructure?
How does BTPS perform 100% quality testing within the Belagavi infrastructure?
Every cylinder manufactured in our plant undergoes mandatory 100% hydraulic expansion testing (up to 250 kgf/cm² for DA, 70 kgf/cm² for HT RG) and 100% pneumatic bubble leak testing under direct PESO inspection protocols before final surface painting and dispatch.