ISO 9001:2015 FACILITY • 1,000,000 ANNUAL CAPACITY

Industrial High-Pressure Gas Cylinder Catalog

Comprehensive specifications for precision-engineered Dissolved Acetylene and Refrigerant Gas cylinders. Manufactured in our ISO 9001:2015 facility in Belagavi, Karnataka with a 1,000,000 annual production capacity, engineered for extreme operational integrity.

BTPS Industrial High-Pressure Gas Cylinder Catalog Lineup 3D Render
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Certified Cylinder Catalog
BIS IS 7312 & IS 3196 (Part 2) Compliant
PRODUCT SPECTRUM

Category Gateways

BTPS manufactures two primary categories of industrial cylinders. The DA series utilizes a highly specialized porous mass for safe acetylene storage, while the RG series is optimized for diverse refrigerant containment at varying pressures. Both series conform strictly to BIS standards.

Dissolved Acetylene (DA) Cylinders

SERIES A-900 | IS 7312

Welded and seamless DA cylinders integrated with monolithic calcium silicate porous mass (90–92% porosity) and Acetone solvent for stable gas containment at 16 kgf/cm² working pressure.

Refrigerant Gas (RG) Cylinders

SERIES R-200 | IS 3196 (PART 2)

Two-piece and three-piece welded containers constructed from JSW IS 6240 or IS 15914 high-tensile steel, engineered for eco-efficient refrigerants up to 70 kgf/cm² hydrostatic test pressure.

TECHNICAL COMPARISON

Side-by-Side Specification Matrix

Cross-compare our core cylinder series for water capacity ranges, certified hydrostatic test pressures, and manufacturing standards to match your plant procurement requirements.

Technical Parameter Dissolved Acetylene (DA) Series Refrigerant Gas (RG) Series
Manufacturing Standard IS 7312 IS 3196 (Part 2)
Water Capacity Range 17.2 Ltr & 41.0 Ltr (+3% / -0%) 5.6 Ltr to 68.0 Ltr
Construction Types Three-Piece Welded & Seamless Two-Piece & Three-Piece Welded (Standard & HT)
Hydrostatic Test Pressure 53 kgf/cm² (Welded) / 250 kgf/cm² (Seamless) 45–50 kgf/cm² (Standard) / 70 kgf/cm² (High Test)
Max Working Pressure 16 kgf/cm² 27.88–33.33 kgf/cm² (Standard) / 46.67 kgf/cm² (HT)
Primary Steel Used JSW Prime IS 6240 Steel JSW Prime IS 6240 (Standard) / IS 15914 (HT)
Valve Conformance IS 3224 Valve with 100°C Fusible Plugs & Guard IS 3224 Valve with Integrated Valve Guard
CATALOG PRODUCT RANGE

Comprehensive Approved Variant Lineup

Review all certified water capacity options across DA and RG models available for B2B contract ordering.

DA WELDED SERIES

17.2L & 41L DA Welded

Three-piece welded DA vessels with 258mm outer diameter, 4.0mm wall thickness, 53 kgf/cm² hydro test rating, and dual 100°C fusible plugs.

DA SEAMLESS SERIES

41.0L DA Seamless

High-pressure seamless DA cylinders engineered for extreme industrial service with a 250 kgf/cm² hydrostatic test pressure and 150 kgf/cm² pneumatic leak test.

STANDARD RG SERIES

5.6L to 68L Standard RG

Two-piece and three-piece welded IS 6240 steel cylinders certified for R-134a, R-22, R-404a, and R-407c with 45–50 kgf/cm² test ratings.

HIGH TEST (HT) RG SERIES

13.6L, 55.4L & 68L HT RG

Micro-alloyed IS 15914 steel cylinders engineered for R-410a, R-32, and R-290, rated for 70 kgf/cm² test pressure and 46.67 kgf/cm² working pressure.

CUSTOM CONTRACT OPTIONS

B2B Customization & Valve Engineering Options

BTPS works directly with industrial gas companies, refilling plants, and HVAC OEMs to customize catalog cylinders to exact operational and branding requirements.

All custom options maintain full Bureau of Indian Standards (BIS) and PESO compliance while offering customized valve threading, surface coatings, and identification marking.

IS 3224 Custom Threads Thermal Zinc Metallizing Custom Corporate Enamel

Configurable Catalog Features

  • Valve Threads: IS 3224 forged brass valves with specified outlet threading.
  • Protection Accessories: Integrated steel valve guards, caps, and neck rings.
  • Surface Treatment: Automated grit blasting, 40-micron thermal zinc metallizing, and enamel painting.
  • Identification Stenciling: Digital tare weight, water capacity, serial number, and logo stenciling.
COMPATIBILITY MATRIX

Refrigerant Gas Application Spectrum

BTPS catalog cylinders support a wide spectrum of modern fluorocarbon and hydrocarbon refrigerants under certified filling density ratios.

R-410a & R-32 High Pressure (HT Series)

Constructed using IS 15914 steel rated for 70 kgf/cm² test pressure.

R-134a & R-22 Standard Pressure Series

Constructed using IS 6240 steel rated for 45–50 kgf/cm² test pressure.

R-290 (Propane) Hydrocarbon HT Series

HT series 13.6L, 55.4L, and 68L vessels tested to 70 kgf/cm².

R-404a & R-407c Commercial Cooling Series

Standard and HT series cylinders with certified gas filling matrices.

QUALITY DISCIPLINE

Engineering Integrity in Every Weld

JSW Prime Steel Base

We utilize only prime-grade steel sheets from Jindal South West (JSW Steel) under IS 6240 and IS 15914, ensuring uniform tensile strength and superior corrosion resistance across our entire product range.

Advanced SAW Welding

Submerged Arc Welding (SAW) processes controlled by automated systems guarantee deep penetration welds that exceed international safety bursting thresholds and hydrostatic requirements.

Quality Assurance Protocol

100% volumetric expansion hydro-stretch testing and 100% pneumatic bubble testing are mandatorily conducted on all units to guarantee zero field failure performance.

TECHNICAL FAQ

Catalog Engineering & Compliance Guidelines

Factual answers to key compliance standards, pressure classes, and custom valve customization capabilities for industrial gas procurement officers.

📘 What standards govern BTPS Dissolved Acetylene and Refrigerant Gas cylinders?

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Dissolved Acetylene (DA) cylinders are manufactured under Bureau of Indian Standards IS 7312, while Refrigerant Gas (RG) cylinders adhere to IS 3196 (Part 2) using IS 6240 or high-test IS 15914 steel. All models receive mandatory statutory approvals from PESO / CCOE, Government of India.

🧪 What is the hydrostatic test pressure difference between Standard and HT Refrigerant cylinders?

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Standard RG cylinders (5.6L to 68L) possess hydrostatic test pressures between 45 and 50 kgf/cm² for gases like R-134a and R-22. High Test (HT) series cylinders utilize micro-alloyed IS 15914 steel to achieve a 70 kgf/cm² hydrostatic test pressure and 46.67 kgf/cm² working pressure for eco-efficient refrigerants like R-410a, R-32, and R-290.

⚙️ Can BTPS supply custom valve configurations and surface metallizing for batch orders?

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Yes, BTPS provides custom IS 3224 valve threading, integrated valve guards, and surface options including grit-blasted zinc metallizing and custom corporate enamel colors for high-volume B2B contract orders.

Planning Batch Orders or Custom Specifications?

Speak with our technical engineering team for bulk domestic or export requirements from our 1,000,000 annual capacity Belagavi facility under ISO 9001:2015 quality management.